SEEPEX 4.0 will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will probably be presenting the subsequent era of pumps. The business leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the main trade truthful for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once again demonstrates its market management within the subject of intelligent and progressive options.
The same applies to the other commerce truthful presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the only certainly one of its type on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently growing its digital services with ambition and passion. The pump manufacturer combines its digital solutions with the traditional pump business to offer its clients extra time for the essentials, cut back prices and simplify processes.
At the world honest for environmental applied sciences on the end of May, worldwide trade visitors will expertise the premiere of a completely automated resolution with integrated Industry 4.0 features. The current premium mannequin range SCT AutoAdjust provides revolutionary innovations within the area of progressive cavity pumps. pressure gauge แบบ น้ำมัน and so on. are actually a factor of the past in terms of upkeep. One click from a remote location and the stator is again in top form. The vary, which was developed on the basis of buyer requirements, makes maintenance work much simpler and therefore helps to keep away from wasting time and costs. Retensioning ensures constant pumping capacity and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is increased and upkeep times are lowered to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are additionally significantly reduced. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that upkeep can be easily performed by one person. Suction or strain traces not need to be removed. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the move price is reduced as a result of wear and tear. The latest improvement, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, without the necessity for any special tools. The new SCT AutoAdjust generation allows the stator to be retensioned both conveniently from the management room by way of analogue signal traces or digitally through numerous fieldbus systems. Quick access on site at the pump can be achieved by way of a management panel or via Bluetooth using an app for Android and Apple tablets which might be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, providers and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits targeted evaluations and analyses that can be utilized for process optimization. All collected knowledge is stored reliably and securely in the cloud. The real-time data from the monitoring service present feedback on wear and tear or point out that spare components are due for reordering soon. Shutdowns are averted and system availability is elevated. เกจวัดแรงกด are used for preventive upkeep as outlined in the operating and maintenance instructions based on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical data to allow predictive maintenance forecasting and identification of irregular conditions. By combining completely different sensor data, guidelines may be created to set off alarms. For instance, a decreased circulate price at increased pump pace in comparison with the pump’s particular person calibration curve would indicate pump wear. This means that if unintentional course of changes are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump information also permits SEEPEX to make more correct life cycle predictions for every pump type primarily based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its custom-made system solution that mixes some great benefits of two pump applied sciences to transport highly dewatered sludge over long distances in a very energy-efficient manner. Sewage sludge compressed into plugs may be conveyed up to 1000 meters to its vacation spot utilizing pulses of compressed air within the pipes. For disposal corporations, this various to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The revolutionary mixture of progressive cavity pump, further polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system answer comes within the form of a package deal unit, which accommodates the pump, the devoted control logic, as nicely as the polymer and, if desired, the compressed air elements. This pump may additionally be connected to the Connected Services of SEEPEX as an growth.
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