Festo’s resolution helps obtain a twenty-fold improve in production

A twenty-fold increase in manufacturing was the goal of the Croatian car cosmetics company Alfa Car. To achieve this, the whole production cycle, housed in a new production plant, was automated. Festo provided a whole answer for greater than 200 process valves – together with venture administration.
เกจ์วัดแก๊สหุงต้ม of different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of automotive beauty products. This requires advanced process automation solutions. The Croatian car cosmetics firm Alfa Car has taken a giant step into the longer term: while building a brand new production plant, the whole manufacturing cycle was fully automated, from the uncooked supplies to the bottling line for the finished merchandise. One point of focus was the seamless automation of the method valves.
A variety of totally different substances are stored, transported, blended and bottled within the production plant.
Customised complete answer
To tackle the problem, the company labored along with the system integrator Arp Lučko and Festo. It could be Festo’s function to project manage the automation of the process valves. To guarantee fast integration into the model new system and maximum reliability sooner or later manufacturing process, customised full options have been supplied that cover the entire range, from the process valve models to the valve terminals. When choosing the required parts, explicit consideration had to be paid to the possibly explosive setting.
Reliability counts
The communication between a giant number of different automated ball valves and the brand new plant’s higher-level control system was also decisive for optimum course of automation. This requirement was met by a reliable solution with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers may be fully automated in this method. Using a single source for the ball valve resolution took the stress off each Alfa Car and Arp Lučko when it came to designing and installing the model new system. The in depth coordination of the assorted process valve suppliers, which Festo dealt with as a half of its venture administration brief, additionally made the project easier.
Automated course of valves guarantee reliable distribution of the substances within the varied process steps.
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