Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of commercial oil filtration systems, has helped to considerably enhance the product quality of chilly rolling sheets for its metal trade consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin move technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection performance was inadequate and vital problems were occurring with the standard of its completed merchandise.
An ECL is used within the steel industry to help clean and strip the surface of the steel sheet of rolling dust by utilizing an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleaning chilly rolled steel than conventional cleaning processes, the instability of the chemical compounds can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a level of safety within these circumstances, its effectiveness could be significantly reduced, leading to contamination elimination between 30-40%. Despite the magnetic curler being put in, the alkaline answer was nonetheless heavily saturated with mud particles and was affected by an unstable PH stage that mixed had been resulting in significant rusting through the process leading to scratching of the final product.
Filtramag+ presents fantastic particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to make sure optimal efficiency of the ECL and easily having any magnetic filter or separator is not assured to solve the ferrous contamination drawback. The effectivity of the filtration is dependent upon the magnetic material kind, dimension of the magnet, magnetic energy and likewise the fluid circulate dynamics. A low strength magnet or minimal exposure to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is essential not only to use the proper product for the process in query, however the higher degree of solution safety offers further benefits, including prolonging the lifespan of the pump in addition to a reduction in related costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination on this application within the alkaline solution from 400mg/m2 to simply 30mg/m2 by eradicating the nice dust particles that had been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic curler was not providing enough protection to the fluid in this utility, and it highlights the importance of choosing the right method of magnetic protection. Due to the fantastic particles circulating inside the alkaline solution, important rusting was being created during the ECL course of that was causing damage to the metal sheet. We beneficial Filtramag+, a extremely effective magnetic filtration system to our shopper as its capability to remove even the best particles from fluids would considerably improve the issues that the business was dealing with. By installing เกจแรงดัน , our shopper was immediately supplied larger levels of safety against the damage that were being caused by the contaminated answer. We work frequently with Eclipse Magnetics high-performance products and at all times see vital, constructive results soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective for use with supplies that have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single pass via the filter.
As a results of the installation, the company is no longer suffering from damaged completed parts, has reduced its scrappage and waste, as properly as prolonging the lifetime of the pump.
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