Celeros Flow Technology injects new life into forty yr outdated SAGD pump to extend heavy oil production for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years previous and had been subject to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive strain, high temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to boost extraction on this venture, the shopper needed to extend water temperatures from 90° C to 140° C. However, there have been considerations that the prevailing pump might not have the flexibility to deliver this requirement. Nozzle loads were a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred provider of some 20 years, for help.
Mather & Platt is certainly one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering group undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. เกจ์วัดแรงดันน้ำมันเครื่อง revealed that the pump had suffered a variety of seal failures over time that had broken the stuffing box and affected operational effectivity. There had additionally been no maintenance interventions for many years – however the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to function in such harsh conditions and with no common upkeep over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul may obtain the specified improvement in performance, saving the shopper the price and lost manufacturing time that can be related to sourcing and installing a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite component evaluation was undertaken to verify that the nozzle hundreds would stand up to the desired temperature increase. As a result, the pump is now capable of delivering steam at the greater temperatures required. The seal upgrades guarantee it meets the latest specifications.
Concludes Mike Golds: “We are actually pleased with the outcome of the SAGD pump improve. It has not solely achieved the specified manufacturing enhance for the client, but also supplied a extra sustainable and cost-effective answer than complete pump replacement. Using trendy engineering and evaluation, we have been able to give the present pump a brand new lease of life and ensure it will continue to perform properly for lots of extra years.”
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