Celeros Flow Technology injects new life into 40 12 months outdated SAGD pump to increase heavy oil manufacturing for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was more than forty years previous and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high pressure, high temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this project, the client needed to extend water temperatures from 90° C to 140° C. However, there have been concerns that the prevailing pump may not be capable of ship this requirement. Nozzle hundreds were a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked supplier of some 20 years, for help.
Mather & Platt is certainly one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. เกจวัดแรงดันภาษาอังกฤษ engineering staff undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a variety of seal failures over time that had damaged the stuffing box and affected operational efficiency. There had additionally been no upkeep interventions for many years – but the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the original pump that it had continued to function in such harsh conditions and with no regular maintenance over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul might achieve the desired improvement in performance, saving the client the price and lost manufacturing time that might be related to sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element analysis was undertaken to verify that the nozzle loads would withstand the desired temperature increase. As a result, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades guarantee it meets the most recent specifications.
Concludes Mike Golds: “We are actually pleased with the end result of the SAGD pump improve. It has not only achieved the specified production increase for the customer, but additionally supplied a extra sustainable and cost-effective resolution than whole pump replacement. Using modern engineering and analysis, we’ve been capable of give the existing pump a new lease of life and ensure it’ll continue to perform nicely for so much of extra years.”
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